Emerson Electric

Assembly Line

Digital transformation tools improve plant sustainability and maintenance


Author: Amit Patel

Topics: Manufacturing Analytics

Organizations: Emerson Electric

Maintenance is inherent to all industrial facilities. In pneumatic systems, valves wear out over time, causing leakage that leads to excessive compressed air consumption. Some systems can have many valves, which can make identifying a faulty one challenging. Leak troubleshooting can be time-consuming and, with the ongoing labor shortage and skills gap, maintenance personnel may already be stretched thin. There may not be enough staff to keep up with what must be done, and historical knowledge may not exist. When production must stop for repairs, it can be very expensive. For mid-sized food and beverage facilities, unplanned downtime costs around $30,000 per hour.

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