Grupo Sese

Assembly Line

Industry 4.0 and the Automotive Industry

Date:

Author: John Sprovieri

Topics: 5G, augmented reality, manufacturing analytics, predictive maintenance

Vertical: Automotive

Organizations: Audi, BMW, SEAT SA, Grupo Sese

“It takes about 30 hours to manufacture a vehicle. During that time, each car generates massive amounts of data,” points out Robert Engelhorn, director of the Munich plant. “With the help of artificial intelligence and smart data analytics, we can use this data to manage and analyze our production intelligently. AI is helping us to streamline our manufacturing even further and ensure premium quality for every customer. It also saves our employees from having to do monotonous, repetitive tasks.”

One part of the plant that is already seeing benefits from AI is the press shop, which turns more than 30,000 sheet metal blanks a day into body parts for vehicles. Each blank is given a laser code at the start of production so the body part can be clearly identified throughout the manufacturing process. This code is picked up by BMW’s iQ Press system, which records material and process parameters, such as the thickness of the metal and oil layer, and the temperature and speed of the presses. These parameters are related to the quality of the parts produced.

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