OEM : Beverage
PepsiCo products are enjoyed by consumers more than one billion times a day in more than 200 countries and territories around the world. PepsiCo generated $79 billion in net revenue in 2021, driven by a complementary beverage and convenient foods portfolio that includes Lay’s, Doritos, Cheetos, Gatorade, Pepsi-Cola, Mountain Dew, Quaker, and SodaStream. PepsiCo’s product portfolio includes a wide range of enjoyable foods and beverages, including many iconic brands that generate more than $1 billion each in estimated annual retail sales.
3D printing hits the spot: How PepsiCo is using AM to produce drink bottle tooling
Among those tools and capabilities is PepsiCo’s patented Modular Mold Set, which is compatible with most standard blow moulders and comprises an aluminium shell, dental stone, and 3D printed inserts for various bottle designs from 100ml to 3L. “The Modular Mold Set is a means for us to be able to very rapidly and quickly generate a customised mould that we can then utilise in our lab-scale or Pilot Plant scale stretch blow moulding equipment,” Rodriguez told TCT.
Previously, to get functional mould samples, PepsiCo would contract an external service provider who would leverage a subtractive manufacturing technique – CNC or EDM, depending on the complexity – and return the tool within two-to-four weeks at a typical cost of up to 10,000 USD.