Machinery : Industrial Robot : Robot Arm
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How Alliora Achieved Smart Scaling With Robotic Palletizing
A common question people have when getting started with automation is which is the best task to automate first. For Alliora, palletizing seemed like an obvious choice. “There are 2 reasons we chose to automate palletizing. Firstly, it is a very physical job. The boxes are between 5 kg and 12 kg. It is very repetitive, it is very heavy, and it is very physical. People don’t like doing the palletizing task. Secondly, sometimes we have a high level of orders. In this case, we can’t have any people on the line.”
Marlan Lets Cobot Perform Heavy Repetitive Sanding Work
One of the operations that are common when processing solid surface products is sanding. This is heavy, repetitive work that requires skilled personnel. Such personnel is becoming increasingly difficult to find. In addition, it is important that the quality is guaranteed. It became increasingly difficult for Marlan to organize this task properly. The company therefore went in search of a way to automate this process as much as possible.
After delivery, the cobot was deployed within two weeks. Heerema was able to program it within half an hour, without any programming experience. After the implementation and installation, two employees were trained and the cobot was fine-tuned to determine the correct pressure when sanding. This step was also the start of further optimizing other parts of the production. According to Heerema, some employees were immediately enthusiastic, but others were afraid of losing their jobs. “But that’s not what we’re about at all. We want to make it easier for employees and give them the opportunity to increase their output.” The employees are now fully accustomed to the cobot and see it as a kind of colleague.
The cobot at Marlan is currently used for sanding bathtubs. This is a large object that is difficult to sand manually. A major problem here is monitoring consistent quality. Heerema: “But with a cobot you can guarantee an even pressure which also ensures constant product quality.”